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OAW-4 in., 5 in., and 6 in. Roller Centers
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Conveying
Surface
|
27-3/4"
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29-3/4"
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31-3/4"
|
33-3/4"
|
35-3/4"
|
37-3/4"
|
39-3/4"
|
41-3/4"
|
43-3/4"
|
45-3/4"
|
47-3/4"
|
49-3/4"
|
51-3/4"
|
53-3/4"
|
55-3/4"
|
57-3/4"
|
59-3/4"
|
61-3/4"
|
63-3/4"
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Between Rail
Width
|
31"
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33"
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35"
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37"
|
39"
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41"
|
43"
|
45"
|
47"
|
49"
|
51"
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53"
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55"
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57"
|
59"
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61"
|
63"
|
65"
|
67"
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Overall Frame
Width
|
34-1/4"
|
36-1/4"
|
38-1/4"
|
40-1/4"
|
42-1/4
|
44-1/4"
|
46-1/4"
|
48-1/4"
|
50-1/4"
|
52-1/4"
|
54-1/4"
|
56-1/4"
|
58-1/4"
|
60-1/4"
|
62-1/4"
|
64-1/4"
|
66-1/4"
|
68-1/4"
|
70-1/4"
|
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Weight Per
Foot 6" Centers
|
84
|
87
|
90
|
93
|
96
|
99
|
102
|
105
|
108
|
111
|
114
|
117
|
120
|
123
|
126
|
129
|
132
|
135
|
138
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Weight Per
Foot 5" Centers
|
97
|
100
|
103
|
106
|
109
|
112
|
115
|
118
|
121
|
124
|
127
|
130
|
133
|
136
|
139
|
142
|
145
|
148
|
151
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Weight Per
Foot 4" Centers
|
109
|
114
|
119
|
124
|
129
|
134
|
139
|
144
|
149
|
154
|
159
|
164
|
169
|
174
|
179
|
184
|
189
|
194
|
199
|
|
OAW-3 in. Roller Centers
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Conveying
Surface
|
27-3/4"
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29-3/4"
|
31-3/4"
|
33-3/4"
|
35-3/4"
|
37-3/4"
|
39-3/4"
|
41-3/4"
|
43-3/4"
|
45-3/4"
|
47-3/4"
|
49-3/4"
|
51-3/4"
|
53-3/4"
|
55-3/4"
|
57-3/4"
|
59-3/4"
|
61-3/4"
|
63-3/4"
|
|
Between Rail
Width
|
32"
|
34"
|
36"
|
38"
|
40"
|
42"
|
44"
|
46"
|
48"
|
50"
|
52"
|
54"
|
56"
|
58"
|
60"
|
62"
|
64"
|
66"
|
68"
|
|
Overall Frame
Width
|
35-1/4"
|
37-1/4"
|
39-1/4"
|
41-1/4"
|
43-1/4
|
45-1/4"
|
47-1/4"
|
49-1/4"
|
51-1/4"
|
53-1/4"
|
55-1/4"
|
57-1/4"
|
59-1/4"
|
61-1/4"
|
63-1/4"
|
65-1/4"
|
67-1/4"
|
69-1/4"
|
71-1/4"
|
|
Weight Per
Foot 3" Centers
|
145
|
151
|
157
|
163
|
169
|
175
|
181
|
187
|
193
|
199
|
205
|
211
|
217
|
223
|
229
|
235
|
241
|
247
|
253
|
|
Total Weight = (Number of Zones x 30) + (OAL x Weight per Foot)
All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included. |
|
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STANDARD SPECIFICATIONS
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 BED–Roller bed with 2-1/2 in. dia. x 11 ga. unplated
rollers spaced every 4 or 6 in. Tread rollers mounted in
4 in. x 4 ga. formed channel on side opposite chain
guard and 6 in. x 4 ga. formed channel on chain guard
side. Bolted together with butt couplings. |
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|
IOP–Provides 27VDC, 100 watt power for
EZLogic® accumulation system - contains slots
for 4 input/output boards. Should be located near
disconnect panel. See chart for maximum quantity
of zones. Requires 120VAC or 230VAC single
phase input. |
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| DRIVE CHAIN–No. 40 roller-to-roller. |
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CONVEYING SPEED–Constant 28 FPM. |
EZDriveTM System–Shaft mounted gearmotor
located near center of each zone. 1/2 HP - 3 PH
60 Hz. Totally enclosed fan cooled. 230/460 V
(specify voltage). Includes EZDrive™ Disconnect
Panel. Power is distributed zone to zone through
pluggable cordsets. Power is connected from the
starter box to the motor via "SO" type cord. Please
contact us if local code requires other than the
standard power distribution techniques described. |
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CAPACITY–Maximum load per linear foot of
conveyor 1000 lbs. Maximum unit load 4000 lbs per
zone with 4" roller centers and #40 chain. Zones
longer than 6 ft. may require an additional floor
support depending on product load. |
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FLOOR SUPPORTS–Now supplied as optional
equipment. |
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CHAIN GUARD–Formed steel guards totally enclose
drive chains. |
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ACCUMULATION ZONES–4 in. roller centers,
32 in. to 120 in. on 4 in. increments. 3 in. and 6 in.
roller centers, 30 in. to 120 in. on 6 in. increments.
5 in. roller centers, 30 in. to 120 in. on 5 in. increments.
Frame length changes with zone length. |
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BEARINGS–Sealed, pre-lubricated ball bearings. |
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EZLOGIC® ZONE CONTROLLER–Located in
each zone (Retro-Refl ective). NEMA 1, 2, IP 62.
UL Approved. |
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Disconnect
Panel
|
230V 3 Ph.
60 Hz
|
460V 3Ph.
60 Hz
|
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Single Output
|
1-5 Zones
|
1-10 Zones
|
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Dual Output
|
6-10 Zones
|
11-20 Zones
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† Note: EZLogic® Module (Wake Up Eye) used
only on terminating infeed end of conveyor. "Wake
up eye" is not used when connecting to upstream
EZLogic® conveyor through power supply isolation
cable. |
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| EZLogic® Accumulation System |
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|
EZLogic®, or "Electronic Zero-pressure Logic" Accumulation System, combines
the sensing accuracy of photo-electronics with discrete electronic logic control
without the use of a PLC or pneumatic logic components. The EZLogic® Accumu-
lation System provides many features including:
Zero-pressure accumulation of product
Zone Stop – Function is built in! Any zone may be transformed into a workstation by
connecting the EZLogic® Accumulation Module to any dry contact type switching
device. The feature is always used at the discharge end of the conveyor line, and
may be used at any other location where a zone stop is required.
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 |
Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves
conveyor effi ciency and system fl exibility. |
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Sleep Feature – Stops tread rollers from turning when no product is present,
reducing noise and extending roller bearing life. |
|
Contact us to order. |
|
|
Unloading Zone Feature - Zone On Delay - Timer delays the zone immed-
iately upstream from a removed load, from driving for a set time. This feature is
ideal where loads are routinely removed from the conveyor with a lift truck. |
|
|
Loading Zone Feature – Zone detects load being placed onto the conveyor with
a fork truck and stops the zone from driving and automatically prevents any loads
in zones upstream from entering loading area. |
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OPTIONAL EQUIPMENT
|
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|
|
FLOOR SUPPORTS–HSN Type floor supports are
available with a wide range of adjustment. Specify top
of belt or roller elevation. One support required at every
bed joint and ends of conveyor. Holes in feet for lagging
to floor. Knee braces recommended above HSN-6 sup-
port.
CONVEYING SPEED–Other constant and variable
speeds available, contact us. |
|
TREAD ROLLERS–2-5/8 in. dia. x 7 ga. steel,
11/16 in. hex spring-loaded shaft.
EZDrive® System:
Variable Frequency Drive-for adjusting conveying
speed or adjusting acceleration and deceleration time.
EZLogic: (See EZLogic Components Below) |
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|
PRICES FOR COMPLETE CONVEYOR INCLUDE:
|
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|
|
• 2-1/2" Dia. x 11 ga. Roller (Rollers on 3". 4", 5" or 6"
Centers) in a 4" x 4 ga. Formed Channel on side
opposite chain guard and 6" x 4 ga. Formed
Channel on chain guard side
• No. 40 Chain Roller-to-Roller
• Accumulating Zones with EZDrive™ System
and EZ-Logic® Accumulation System. EZLogic®
Zone Controller NEMA 1, 2, IP62.UL Approved. |
|
• Infeed Wake-Up Eye
• 27VDC, 100 Watt Power Supply for Zone
Controllers (Requires 120 VAC or 230 VAC),
Single Phase Input.
• 1/2 HP Shaft Mounted Gearmotor In Each Zone.
230-3Ph 60 Hz. or 460-3Ph 60 Hz. (Specify Exact
Voltage).
• Totally Enclosed Chain Guard
• 28 FPM Constant Conveying Speed
• Less Floor Supports
|
|
|
NOTE: Pushbutton Programmer or Programming Kit
for PC NOT INCLUDED in listed price. See EZLogic
Components below for information and pricing. |
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|
Click the button of the item you wish to purchase. Contact us for special lengths
| Base Price |
| 230 Volt |
460 Volt |
575 Volt
|
1-5 Zones
Single Output |
6-10 Zones
Dual Output |
1-10 Zones
Single Output |
11-20 Zones
Single Output |
1-8 Zones
Dual Output
|
9-16 Zones
Dual Output
|
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|
|
| Conveying Surface |
27-3/4" |
29-3/4" |
31-3/4" |
33-3/4" |
35-3/4" |
37-3/4" |
39-3/4" |
41-3/4" |
43-3/4" |
45-3/4" |
| Between Rail Width |
31" |
33" |
35" |
37" |
39" |
41" |
43" |
45" |
47" |
49" |
| Overall Frame Width |
34-1/4" |
36-1/4" |
38-1/4" |
40-1/4" |
42-1/4" |
44-1/4" |
46-1/4" |
48-1/4" |
50-1/4" |
52-1/4" |
| Zone Price |
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|
4" Roller Center
Per Foot |
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5" Roller Center
Per Foot |
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6" Roller Center
Per Foot |
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| Conveying Surface |
47-3/4" |
49-3/4" |
51-3/4" |
53-3/4 |
55-3/4" |
57-3/4" |
59-3/4" |
61-3/4" |
63-3/4" |
| Between Rail Width |
51" |
53" |
55" |
57" |
59" |
61" |
63" |
65" |
67" |
| Overall Frame Width |
54-1/4" |
56-1/4" |
58-1/4" |
60-1/4" |
62-1/4" |
64-1/4" |
66-1/4" |
68-1/4" |
70-1/4" |
| Zone Price |
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| 4" Roller Center Per Foot |
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| 5" Roller Center Per Foot |
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| 6" Roller Center Per Foot |
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| Conveying Surface |
27-3/4" |
29-3/4" |
31-3/4" |
33-3/4" |
35-3/4" |
37-3/4" |
39-3/4" |
41-3/4" |
43-3/4" |
45-3/4" |
| Between Rail Width |
32" |
34" |
36" |
38" |
40" |
42" |
44" |
46" |
48" |
50" |
| Overall Frame Width |
35-1/4" |
37-1/4" |
39-1/4" |
41-1/4" |
43-1/4" |
45-1/4" |
47-1/4" |
49-1/4" |
51-1/4" |
53-1/4" |
| Zone Price |
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3" Roller Center
Per Foot |
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| Conveying Surface |
47-3/4" |
49-3/4" |
51-3/4" |
53-3/4 |
55-3/4" |
57-3/4" |
59-3/4" |
61-3/4" |
63-3/4" |
| Between Rail Width |
52" |
54" |
56" |
58" |
60" |
62" |
64" |
66" |
68" |
| Overall Frame Width |
55-1/4" |
57-1/4" |
59-1/4" |
61-1/4" |
63-1/4" |
65-1/4" |
67-1/4" |
69-1/4" |
71-1/4" |
| Zone Price |
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| 3" Roller Center Per Foot |
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| NOTE: #40 Chain supplied on 3", 4", 5" and 6" roller centers. Other chain sizes available. Contact us. |
|
|
ACCUMULATION ZONE LENGTHS
|
|
3" Roller Centers
|
4" Roller Centers
|
5" Roller Centers
|
6" Roller Centers
|
|
30" through 120"
on 6" Increments
|
32" through 120"
on 4" Increments
|
30" through 120"
on 5" Increments
|
30" through 120"
on 6" Increments
|
|
NOTE: Total specification of product is required; product is recommended for testing. Product footprint may affect
drive capacity. |
| NOTE: Section lengths and OAL change with zone lengths. |
|
| IMPORTANT NOTES . . . |
|
• OTHER LENGTHS For lengths shorter than
5’-0", price as 5’-0" OAL. For fractional lengths,
round up to nearest foot. Use per foot price of
width x OAL + zone price x total number of zones,
plus base price.
NOTE: OAL must be divisible by zone length.
Zone length must be divisible by roller centers. |
• FLOOR SUPPORTS
Floor Supports are not included in base price.
There are two (2) stationary floor supports required
for the first bed section and one (1) support required
per bed section thereafter. |
|
Note: Longer zones may require an additional
floor support depending on product load. |
|
• OTHER WIDTHS
For "IN-BETWEEN WIDTHS", use next widths
plus 10%. For widths wider than above and up to
74-1/4" OAW, Interpolate plus 10%. Contact us for
wider than 74-1/4" OAW. All non-standard widths
contact us for lead time. |
|
Click the button of the item you wish to purchase. Contact us for special lengths
| PRICING EXAMPLE: |
 |
15’ OAL x 34 1/4" OAW, 4" Roller Centers, with
(3) 60" Zones, 230 VOLT, Single Output with (4)
HSN-7 Supports for 32" elevation |
|
|
| BASE ..................................... |
$2,725.84 |
| (3) Zones x (2890.16) ............ |
$8,670.48 |
| 15 ft. x 423.38 (Per Foot) ...... |
$6,350.70 |
| (4) HSN-7 (209.25) Supports ... |
$837.00 |
| Total |
$18,584.02 |
|
|
|
| EZ-LOGIC® COMPONENTS |
|
|
 |
While featuring the same EZLogic®
familiarity, GEN3 incorporates new technologies
for ease of installation, operation,
and maintenance. |
|
|
|
Click the button of the item you wish to purchase. Contact us for special lengths
| ZONE CONTROLLERS |
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Retro-Reflective Type Zone Controller |
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|
Zone controller including mounting base and unitized retro-reflective transducer.
032.501 .......................................................................................................................... |
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$384.59
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Diffuse Type Zone Controller |
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|
Zone controller including mounting base and unitized diffuse transducer with adjustable
sensitivity (through programming). |
|
|
032.502 .................................. Add-On ............................................Per Zone ...................... |
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|
032.502 .................................. Replacement ........................................................................... |
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Enhanced Retro-Reflective Zone Controller |
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|
Same as standard, plus used for IOP communication, and addressable remote access. |
|
|
032.505 .................................. Add-On ............................................Per Zone ................... |
|
|
032.505 .................................. Replacement ........................................................................ |
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Enhanced Diffuse Zone Controller |
|
|
Same as standard, plus used for IOP communication, and addressable remote access. |
|
|
032.506 .................................. Add-On ............................................Per Zone ................... |
$256.78
|
|
032.506 .................................. Replacement ........................................................................ |
$468.62
|
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|
Remote Zone Controller |
|
|
Zone controller including mounting base. Connectorized for attaching any remote transducer. |
|
|
032.504 .................................. Replacement ........................................................................ |
$414.54
|
|
Enhanced Remote Zone Controller |
|
|
|
Enhanced zone controller including mounting base. Connectorized for attaching any remote
transducer. Same as standard, plus used for IOP communication, and addressable remote
access. |
|
|
032.507 .................................. Replacement ........................................................................ |
$579.18
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| TRANSDUCERS (SENSORS) |
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| Remote Diffuse Transducer (Narrow Beam) |
|
|
Has narrow beam for use with close roller centers. Attaches to any remote zone
controller and allows transducer to be mounted separate from controller. |
|
|
| 032.513 .................................. Replacement .................................. |
$245.02
|
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Click the button of the item you wish to purchase. Contact us for special lengths
| IOP |
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| IOP |
|
 |
|
Provides 27VDC, 100 watt power for EZLogic" accumulation
system. Requires 120 VAC or 230 VAC single phase input.
Operates up to 50 zones (25 zones each side of IOP).– contains
slots for 4 input/ output boards. Requires enhanced zone controllers
to communicate with input/output boards. |
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| 032.582 .................................. Each ....................... |
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| IOP "T" Cable |
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Required to deliver power and IOP communication from IOP to
zone controllers. Max. of 25 zones per each branch of T. |
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| Standard Push-On 032.559 .....Each .......................... |
$121.16
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| I/O Board |
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Plugs into slot in IOP to provide two input/output connections.
Requires enhanced controller to receive signal. |
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| 032.583 .................................. Each ............................... |
$160.18
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| CONFIGURATION/DIAGNOSTIC COMPONENTS |
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| Push Button Programmer |
|
Plugs into auxiliary port of any controller to configure certain features of
controller. Required for customization of factory default settings. |
|
| 032.535 .................................. Each ............................... |
$648.65
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| Programming Kit for PC and PC Adaptor |
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|
Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all
features of controller. Required for customization of factory default settings. |
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|
| K-01554 .................................. Each ............................... |
$590.93
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| AUXILIARY COMPONENTS |
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| Auxiliary I/O Module |
 |
|
|
Plugs into auxiliary port of any controller - used to
provide photo eye output or to accept a voltage type
input. |
| 032.532 .................................................... |
$133.22
|
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| Auxiliary Input Cable |
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Attaches to any zone controller. Used for zone stop input, wakeup eye input,
or slug input. Available in 3 and 10 ft. lengths. |
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| 3 ft. ............................032.563 ....................................Each .................. |
$56.58
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| 10 ft. ..........................032.564 ....................................Each .................. |
$59.47
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Zone Actuation Module "ZAM" (Alternate Drive)
Provides NPN, PNP, or dry contact output from zone controller. |
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| 032.531 ......................................................Each................................ |
$131.46
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Retro-Reflective Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.591 ......................................................Each................................ |
$227.03
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Diffuse Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.592 ......................................................Each................................ |
$262.70
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| Retro-Reflectors |
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| 2.18" Dia. 032.218 .....................................Each ............................... |
$3.54
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| Connector Covers |
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| Upstream Connector Cover 032.010 .............Each ............................... |
$7.80
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| Downstream Connector Cover 032.011..........Each ............................... |
$7.80
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Click the button of the item you wish to purchase. Contact us for special lengths
| CABLE COMPONENTS |
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| Power Isolation Cable |
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Required to isolate DC power when joining conveyors w/ separate IOPs
utilizing no more than one set of I/O boards. |
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| Standard Push-On ................... 032.562 ....................Each ............. |
$73.53
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| IOP Isolation Cable |
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Required to isolate DC power and input/output signals when joining two
conveyors with separate IOPs, both utilizing I/O boards. |
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| Standard Push-On ................... 032.570 ....................Each ............. |
$73.53
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| Extension Cable (Zone to Zone Communication) |
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| Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary. |
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| Standard Push-On 3 ft.................... 032.560 ....................Each ......... |
$96.20
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| Standard Push-On 10 ft.................... 032.561 ....................Each ........ |
$125.01
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| Nano Extension Cable |
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| Used to extend auxiliary devices or remote transducer cable. Available in the following lengths: |
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| 1 ft ........................... 032.565 ...........................................Replacement ................. |
$59.07
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| 2 ft ........................... 032.566 ...........................................Replacement ................. |
$62.82
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| 3 ft ........................... 032.567 ...........................................Replacement ................. |
$65.94
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| 6 ft ........................... 032.568 ...........................................Replacement ................. |
$75.61
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| Power Splitter |
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| Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones. |
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| 032.569 ...............................Each ........................ |
$80.39
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| SPECIAL USE COMPONENTS |
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| Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with
adjustable sensitivity (through programming). 24 in. cable. |
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| 032.503 .......................................Each ................................ |
$453.23
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| Remote Retro-Reflective Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.511 .............................................Each .............................. |
$149.03
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| Remote Diffuse Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.512 ............................................Each .............................. |
$197.18
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| Remote Retro-Reflective Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone controller
and allows addition of second remote transducer. |
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| 032.514 ..........................................Replacement .................. |
$346.22
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| Remote Diffuse Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone
controller and allows addition of second remote transducer. |
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| 032.515 ...................................................Replacement .............. |
$394.16
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| Remote Diffuse Transducer (Narrow Beam, Dual with T Cable) |
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For use in dual head applications. Has narrow beam for use with close roller
centers. Attaches to any remote zone controller and allows addition of second
remote transducer. |
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| 032.516 ...................................................Replacement .............. |
$453.23
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Heavy Duty Accumulating Conveyor, Chain Driven Live Roller Conveyors, Conveyor, Live Roller Conveyors,
Powered Live Roller, Zero Pressure, Conveyors, and Roller Conveyors from your source for material handling
equipment.
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