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SAFE-RAIL®

Industrial Track Equipment
ONLY 3 BASIC COMPONENTS:
TRACK SECTIONS, TROLLEYS,
AND BRACKETS
The ideal system for the majority of hand push
conveyor applications with capacities up to
1000 lbs. Available with a complete line of
curves, brackets, drop-fittings, turntables and
crossover switches.
SAFE-RAIL No. 2035 Track is constructed
of 3/16" steel, inside dimension 1 3/4" x
2 1/4" standard length 10'.
No. 2035 TRACK
SAFE-RAIL Systems offer many refinements to make them ideal for
the majority of hand push conveyor applications with capacities up to
1,000 lbs. They are available with a complete line of curves, brackets,
turntables, crossover switches, etc.		 safe-rail
overhead conveyors
The track is basic to SAFE-RAIL Conveyors. It provides the runway
for Carriers, and it must carry the loads posed upon the conveyor.
Track is painted with Baked Enamel Powder Coat Finish.
2035.00471 track offers a 3/16" wall thickness, which adds to system
life and durability and is the thickest in the industry.
track sections track connections
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PRICING FOR TRACK
SPACING OF BRACKETS ACCORDING TO LOAD
**SINGLE CARRIERS
CONTINUOUS LOADING, POUNDS PER FOOT
 Price per
10 ft. length
Model No.
Load in Lbs.
 125 250 500 1000 125 150 200 250 300
10' 0" 10' 0" 10' 0" 8' 0" 10' 0" 8' 0" 7' 0" 6' 0" 5' 0"
$211
10' 0" NA NA NA 5' 0" 4' 6" 4' 0" 3' 6" 3' 0"
$173
The table shown above specifies the bracket and drop fitting spacing required for the load shown.
Where the table indicates single carriers, reference is made to a situation where only a single carrier may be placed in a specified span.
**Distance between supports.
TRACK CONNECTION/SUPPORT
Track sections are connected in two ways:
• By welding, using the 2035.00155 Welding Jig.
• By using the 2035.00021 wedge type joint bracket.
WELDING
The welding method is recommended since it eliminates the necessity
for the joint brackets and since it makes a continuous section of track.
The welding jig aligns the inside of the track, holds the two sections in
position for welding and keeps the weld bead flush with the track to
insure smooth operation.
PRICE: $214.00
2035.00155 Welding Jig in Track
TRACK BRACKET
The No. 2035.01912 bracket is used only for suspending the track by
means of a single bolt. This bracket should be used for supporting the
track when the joints are welded and should also be used on curves
except when the track is supported by means of angles or flat bars.
Distance top of bracket to bottom of track 3 3/4".
PRICE: $40.00
2035.01912 Track Bracket
JOINT BRACKET
This bracket holds the sections of track to be joined in perfect alignment.
The wedges are drawn together by means of the bolts which go through
the sides of the bracket. When these wedges are tightened they securely
clamp the sections of track.
This bracket also serves as a suspension bracket.
Distance top of bracket to bottom of track 3 3/4".
PRICE: $130.00
2035.00021 Wedge Type Joint Bracket
HORIZONTAL CURVES
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PRICING FOR HORIZONTAL CURVES
Model Number Description Weight/lbs. (ea.) Price
Curve 2'-0" R x 90º
15
$346
Curve 2'-0" R x 90º (hardened)
15
$409
Curve 2'-0" R x 180º (hardened)
$827
Curve 2'-3" R x 90º (hardened)
18
$411
Curve 3'-0" R x 90º
34
$447
Curve 3'-3" R x 90º
36
$472
Curve 4'-0" R x 90º
42
$476
Curve 4'-3" R x 90º
44
$479
Curve 1'-6" R x 90º (hardened)
20
$473
Curve 1'-6" R x 180º (hardened)
30
$780
PRICING FOR SPECIAL HORIZONTAL CURVES
Up to 5'-9" R x 90° or less
$760
6'-0" to 11'-9" R x 45° or less
$784
STANDARD BALL - BEARING CARRIERS
All carriers are equipped with machined steel
wheels. All have full complement steel ball
bearings. Wheel pendants are drop forged and
equipped with hardened machine steel thrust
rollers. Load bars are malleable iron castings
complete with bumpers as illustrated. The eyes
are drop forged and heat treated. Carriers are
furnished with one coat Gloss-Tek Powder
Coat.
4 WHEEL TWIN-TRAK™ CARRIERS
This carrier is designed for use with pusher conveyors
only. It is equipped with standard pusher
arm as shown.
The 2035.00570 carrier with its shorter wheel base
spaces the product on 10" minimum centers.
The 2035.00569 carrier with its longer wheel base
spaces the product on 16 3/8" minimum centers.

Four Wheel Carrier-
Short Drop
2035.02615

2035.00569
16 3/8" Overall Length
2035.00570
10" Overall Length
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PRICING FOR STD BALL-BEARING AND 4 WHEEL TWIN TRACK™ CARRIERS
Carrier
Model No.		 Description Capacity
Lbs.		 Dia. Of
Wheels,
Inches		 Length
Over-All,
Inches		 Bottom of Track to
Bottom of Eye of
Stem, Inches		 Stem Eye Weight,
ea.,
Pounds		 Price
Four Wheel Carrier
250
2-1/8"
10"
5-3/8"
1/2"
1-1/2"
6
$484
Eight Wheel Carrier
500
2-1/8"
22"
9"
5/8"
1-1/2"
1
$1,140
Sixteen Wheel Carrier
1000
2-1/8"
46"
12-1/2"
3/4"
1-3/4"
38
$2,434
Two Wheel Carrier,1/2" x 13 Nut & Cotter(not included)
125
2-1/8"
2-3/8"
3-1/4"
1/2"
—
1.4
$255
Two Wheel Carrier,5/8" x 11 Nut & Cotter(not included)
125
2-1/8"
2-3/8"
3-5/8"
5/8"
—
1.5
$119
Four Wheel Carrier
250
2-1/8"
5"
2-3/4"
—
1-1/4"
2.5
$252
Four Wheel T.T. Carrier
250
2-1/8"
10"
—
—
—
7
$586
Four Wheel T.T. Carrier
250
2-1/8"
16-3/8"
—
—
—
11
$854
Four Wheel Carrier - Short Drop
250
2-1/8"
—
—
—
—
3
$282
Four Wheel Carrier -Long Drop
250
2-1/8"
—
—
—
—
3.5
$390
Two Wheel Carrier, Sealed Bearing
125
—
—
—
—
—
1.5
$187
Four Wheel Carrier,Sealed Bearing
250
—
—
—
—
—
3
$364
* 1/2" Pendant...All other Assemblies on this page have 5/8" dia. pendants.
FROG SWITCHES
NO. 2035.00618 AND 2035.00619 MANUAL FROG SWITCHES
Rugged, compact units with a full frog throw of 5/8". Carrier movement through the switches is smooth and un-
hampered as a result of the die-formed frog plate which allows a line-to-line fit of matching parts. Wide track
gaps, present in most designs, are eliminated. The lateral carrier guide rollers contact the lead angle of the frog
plate shifting it automatically. The unit has a 12" radius x 90° curve for carriers with a wheel base of 12" or less.
With carriers having a wheel base longer than 12" or where the angle is less than 90°, universal radius frog switches
are recommended.
switches
frog switches
NO. 2035.00698 AND 2035.00699 UNIVERSAL RADIUS FROG SWITCHES
Universal Radius Frog Switches are required where carriers having a wheel base longer than 12" are used and also
where it is desirable to switch off on an angle less than 90°. The track curve leading from the switch to the spur track
can be of any radius in excess of 18". Larger radius curves reduce the sway of the load since the change of direction
is not abrupt. The track curve IS NOT INCLUDED with the standard switch and must be specified and ordered
separately.
These compact Universal Frog Switches have
a short 5/8" frog throw and die formed matching
parts for smooth carrier travel. When used as
an escapement switch, a throw control is not
required. The lateral carrier guide rollers contact
the lead angle of the frog plate shifting it
automatically.
radius frong switches
universal radius frog switches
FROG SWITCHES - THROW CONTROLS
NO. 2035.00795 MANUAL 3-WAY FROG SWITCH
The Three-Way Manual Frog Switch is similar in
design to the two-way Universal Radius Frog
Switch. The main difference is that the three-way
switch has two movable frog plates that can be
switched between three positions in the track. The
position of the frog plates are controlled by two
chains attached to the frog plates through a pulley
system. Pulling one chain shifts the switch to
the left-hand position; pulling the other chain shifts
the switch to the right-hand position. Pulling both
chains shifts the switch to the center position. The
throw control is included with the switch and extends
2'-0" from the centerline of the main track.		 3-way frog switch
NO. 2035.00620 SWITCH THROW CONTROLS
For Nos. 2035.00618, 2035.00619
2035.00698 and 2035.00699 Frog Switches
switch throw controls
The No. 2035.00620 Throw Control permits
selective control of carriers being placed into a spur
line. When using the above switches as a feed-in
device (such as going from a main line into a spur
track), it is necessary to use a throw control. It is
not necessary when used as an escapement.
The No. 2035.00620 control is shipped ready
for mounting except for the extension arms.
NO. 2035.01396 "T" MANUAL FROG SWITCH
manual frog switch
The Three-Way "T" Frog Switch is a rugged unit
with a full frog throw of 5/8". Carrier movement
through the switch is smooth and unhampered
as a result of the die-formed frog plate, which
allows a line-to-line fit of the matching parts. Wide
track gaps, present in most designs, are eliminated.
The switch has two 12" radius x 90° curve for
carriers with a wheelbase of 12" or less. With
carriers with a wheelbase longer than 12", or where
the angle is less than 90°, Universal Frog Switches
are recommended. This Three-way"T" Switch must
be manually shifted from one position to another.
Most commonly, a suitable actuator is used by the
operator to engage the hole in the bottom of the
frog plate.
The Three-way"T" Frog Switch provides the means
of moving a carrier left, right, or across in a "T"
configuration, rather than the left, right, or straight
provided by the universal switches.
2035.01738 Air Package for Universal Frog Switch, Left Hand
2035.01738 Air Package (Left Hand)
provides the means to automatically operate
(divert and return) the 2035.00699 Frog
Switch (Left Hand). The air cylinder, valve,
and hardware are included in the package.
The air package does not include any FRL
shut off valves, or limit switches. Air valve
voltage is 115V. The assembly is finished
with powder coating.
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PRICING FOR FROG SWITCHES
Model No. Description Weight/
lbs. (ea.)		 Price
3-Way Frog Switch w/Throw Control
50
$5,170
L.H. Frog Switch
35
$2,086
R.H. Frog Switch
35
$2,086
Manual Switch Throw Control
6
$987
R.H. Universal Radius Frog Switch
35
$1,890
L.H. Universal Radius Frog Switch
35
$1,890
R.H. Frog Switch Air Package (for 2035.00698)
15
$1,499
L.H. Frog Switch Air Package (for 2035.00699)
15
$1,499
Limit Switch
2
$836
2035†
Spring Loaded Throw Control for Frog Switch
(2035.00698 or 2035.00699)
10
Consult Us
3-Way "T" Switch
50
$2,975
 † Please specify hand, normal position of frog, and position of throw control when ordering.
TURNTABLES AND CROSSOVERS
TURNTABLE 12" GAP 2035.00843
crossovers
turnbales
The turntable illustrated is a basic unit with 12" gap. The unit
has a maximum capacity of 250 lbs. This is a fabricated steel
unit with the center section turning on ball bearings. This unit
turns the load 90° and may be used for any 4-wheel carrier
less than 12" in length.
The tandem arrangement shown above is accomplished
by applying dual control mechanism to two of the basic
2035.00843 units. Tandem control permits the simulta-
neous turning of two carriers connected by a load bar.
TURNTABLE 24" GAP - 2035.00821 (SHOWN)
turntables
The 2035.00821 turntable is manufactured with a standard
24" gap. The unit has a maximum capacity of 500 lbs.; it is
a fabricated steel unit with the turning section carried on
eight ball bearing wheels. This unit turns the load 90° and
is equipped with plunger type latches, actuated by a pull
chain control. The 2035.00825 Throw Control is available
to shift the turntable.
CROSSOVER 2035.00311 (NOT SHOWN)
The 2035.00311 crossover should not be confused with a
turntable. This unit incorporates a 6" section of movable
track which is turned at the point of intersection of four
tracks. The unit is not to be used for changing the direction
of the carrier; as the name implies, it is solely for crossover
purposes.
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PRICING FOR CROSS-OVERS AND TURNTABLES
Model No. Description Weight/lbs. (ea.) Price
2035.00311 Crossover (6" Gap) 20
$2,455
2035.00843 Ball Bearing Turntable (12" Gap) 45
$7,374
2035.00821 Ball Bearing Turntable (24" Gap) 80
$6,900
2035.02306.144 For Tandem Oper. Of 2 Turntables up to 12'-0" 34 $1,586/Add
2035.00825 Manual Throw Control for Turntables 15 $887
Miscellaneous
2035.00705 Carrier Insert Section
The 2035.00705 Carrier Insert Section is formed out of
3/16 track with the center beveled. It has two bolts
located in the top section and is finished with powder
coating. The removable track section MUST be bolted
in place when not being used. The stationary track ends
MUST be supported and properly braced at both ends."

97100.73 Spray Paint 12 Oz. Can, Pebble Tan
Size: 12 oz aerosol spray can.
Color: Pebble Tan.
NOTE: Paint creates a textured finish.
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PRICING
Model No. Description Weight/lbs. (ea.) Price
H.D. Manual Stop, RH
55
$3,556
H.D. Manual Stop, LH
55
$3,556
Safety Stop
5
$1,323
Touch-up paint (Pebble Tan) 12 oz. Spray Can
1
$17
Carrier Insert Section
10
$529
Automatic Oiler for Carrier On-Off Control
25
$7,148
2035 Track, Ball Bearing Carriers, Monorail, Conveyor, Enclosed Track Conveyors, Monorails, Overhead Conveyors, Overhead Power Chain Conveyor, Safe-Rail, Conveyors, and Industrial Track Equipment from your source for material handling equipment.

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