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TYPICAL
C-TRACK SYSTEM INSTALLATION
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| 1.
Track Joint Assembly |
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NOTE
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| 2.
Track Hanger Clamp |
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Three
cable saddles - small, standard, and large - are used with our
Festooning Systems. Please refer to the following table to determine
the dimensions of each. |
| 3.
Cross Arm Support Bracket |
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| 4.
Control Box Trolley |
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| 5.
C-Track |
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| 6.
Intermediate Trolley Saddle Assembly |
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Saddle |
Diameter |
Cable Window |
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Designation |
In Inches |
In Inches |
| Small |
1-1/2 |
2-3/16 X
1 |
| Standard |
3 |
2-3/16 X
1 |
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Large |
6 |
5-3/8 X 2 |
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4-1/8 X 2 |
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| 7.
End Clamp and Saddle Assembly |
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| 8.
End Cap |
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| 9.
Cable Connector |
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| 10.
Junction Box |
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| 11.
Flat Cable |
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| 12.
Strain Relief Cable* |
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| 13.
Pendant Push Button Cable* |
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| 14.
Pendant Push Button Station* |
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| 15.
Tow Trolley and Saddle Assembly |
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| 16.
Tow Bar |
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| 17.
End Stop |
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| *
See Pendant Push Button Section |
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NOTE:
Three cable saddles are used with Duct-O-Wire Festooning Systems.
Please refer to this table to determine the dimension of each. |
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Flat Cables
and Connectors
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Standard
Copper Cable (Model FC)
• Yellow PVC Jacketed Flat Cable – 600 Volt AC Rated
• Extra Flexible, Color Coded According to NEMA
Standards
• UL and CSA –40°C to +105°C (–40°F
to +221°F)
Temperature Range |
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Test
Report
The following numerical data was used to calculate braid
angle and shield coverage (per QQB-575B1
PARA.4.3.2.) |
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Braid
Angle
Coverage
Diameter of Shield
Strand Diameter
Picks per inch
Number of Carriers
Strands per Carrier
NPd/sin a |
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A
= 24
K = 99
D = 0.750
d =.005
P = 9
C = 96
N = 9
F = 99118776 |
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Shielded
Copper Cable (Model SFC)
• 600 Volt AC Rated
• Standard Cable with Tinned Copper Braided Shield
• 95.7% Min. RFI Rating
• Black Heat Shrink Tubing Outer Cover |
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Order
Online, by Phone, or by E-Mail |
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Click a Price of the item you
wish to purchase.
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FLAT
CABLES
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Required
cable length equals track length plus 10% plus length required
for end connections
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| Catalog
Number†† |
Cable
Size |
Continuous
Duty
Rating |
Short
Time
Rating-
Amps** |
Number
Of
Strands |
Nominal
Dimensions |
Yellow
PVC
Jacket |
Price
For
500 Ft.
Full Reel |
Price
per
Ft. -
Cut |
Shielded
Flat
Cable |
Price
For
500 Ft.
Full Reel |
Price
per
Ft. -
Cut |
No.
Of
Cond. |
AWG
Wire
Size |
30°C
(86°F)
Ambient
Amps* |
60
Min. |
30
Min. |
Per
Conductor |
Unshielded
Cable
(inches†) |
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FC-42 |
Contact
Us |
SFC-42 |
Contact
Us |
4 |
#2 |
130 |
148 |
173 |
665 |
.575 x 1.975 |
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FC-44 |
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SFC-44 |
Contact
Us |
4 |
#4 |
95 |
111 |
130 |
420 |
.515 x 1.750 |
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FC-46 |
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SFC-46 |
Contact
Us |
4 |
#6 |
75 |
83 |
94 |
266 |
.435 x 1.490 |
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FC-48 |
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SFC-48 |
Contact
Us |
4 |
#8 |
50 |
63 |
69 |
168 |
.375 x 1.225 |
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FC-410 |
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SFC-410 |
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4 |
#10 |
40 |
49 |
52 |
105 |
.290 x .890 |
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FC-412 |
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SFC-412 |
4 |
#12 |
30 |
36 |
40 |
65 |
.260 x .800 |
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FC-414 |
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SFC-414 |
4 |
#14 |
25 |
31 |
32 |
41 |
.240 x .690 |
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FC-812 |
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SCF-812 |
Contact
Us |
8 |
#12 |
20 |
Control Cables
No
Short
Time
Rating
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65 |
.260 x 1.440 |
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FC-814 |
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SFC-814 |
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8 |
#14 |
17 |
41 |
.240 x 1.290 |
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FC-816 |
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SFC-816
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8 |
#16 |
15 |
65 |
.225 x 1.170 |
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FC-1214 |
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SFC-1214
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12 |
#14 |
17 |
41 |
.240 x 1.825 |
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FC-1216 |
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SFC-1216 |
12 |
#16 |
15 |
65 |
.225 x 1.700 |
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$200.00
minimum order
All combined cable orders totaling over 1000 ft will receive
the full reel pricing.
#10 AWG through #16 AWG have a zip cord for easy removal of
the outer jacket.
Note: Full reels available in 500 and 1000 ft Consult
us for availability of larger reels.
* See current correction factors for temperatures above 30º
C (86º F) |
| **
For crane and hoist motors in accord with article 610 of the
1989 National Electrical Code for 90º C Cables |
| †
Unshielded cable measurements may vary due to manufacturing
tolerances. Consult factory. |
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All cables from #10 AWG through #16 AWG have zip cords for easy
outer jacket removal. |
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Order
Online, by Phone, or by E-Mail |
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CONNECTORS
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| Connectors
with Bushins for Unshielded Flat Cables |
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CATALOG
NUMBER |
NUMBER
OF
CABLES |
NUMBER
OF
COND. |
AWG
WIRE
SIZE |
NPS |
PRICE |
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FC-4/8C |
One 4-conductor cable, #10, 12, 14, AWG
1.25 and one 8-conductor cable, #14 or 16 AWG |
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FC-42C |
1 |
4 |
#2 |
2 |
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FC-44C |
1 |
4 |
#4 |
2 |
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FC-46C |
1 |
4 |
#6 |
1.5 |
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FC-48C |
1 |
4 |
#8 |
1.25 |
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FC-410C |
1 |
4 |
#10 |
1" |
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FC-412C |
1 |
4 |
#12 |
1" |
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FC-414C |
1 |
4 |
#14 |
1" |
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FC-812C |
1 |
8 |
#12 |
1.50" |
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FC-812C2 |
2 |
8 |
#12 |
1.50" |
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FC-816C |
1 |
8 |
#14 or 16 |
1.25" |
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FC-816C2 |
2 |
8 |
#14 or 16 |
1.25" |
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FC-1216C |
1 |
12 |
#14 or 16 |
2" |
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FC-1216C2 |
2 |
12 |
#14 or 16 |
2" |
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FC-1216C3 |
3 |
12 |
#14 or 16 |
2" |
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| NOTE:
For shielded cable, use heat shrink fittings |
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Order
Online, by Phone, or by E-Mail |
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~
Add items to your online shopping cart ~
Click a Price of the item you
wish to purchase.
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| $200.00
minimum order |
| Heat
Shrinkable Cable Connectors for Single Cable and Multiple Cable
Groupings |
| Corrosion
Resistant - Flame Retardant - Exceed Navy Requirements for Tightness
and Integrity† |
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CATALOG NUMBER |
MAXIMUM
NO. OF
CABLES |
NUMBER OF
CONDUCTORS |
AWG WIRE
SIZE |
CABLE
ENTRY
MIN. |
CABLE
ENTRY
MAX. |
NPS |
PRICE |
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HS-CG1 |
3 |
4 |
#12 or 14 |
0.50 |
1.125 |
1.00 |
$40.00 |
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HS-CG2 |
4 |
8 |
#14 or 16 |
0.75 |
1.625 |
1.50 |
$71.50 |
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4 |
7 |
#12 |
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3 |
4 |
#8, 10 or 12 |
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2 |
4 |
#6 or 8 |
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1 |
4 |
#6 |
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HS-CG3 |
5 |
12 |
#14 or 16 |
1.00 |
2.125 |
2.00 |
$116.00 |
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4 |
4 |
#8 |
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3 |
4 |
#6 or 4 |
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$200.00
minimum order
† NOTE: When used with one Flat Cable or multiple Flat
Cables of the same size. |
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Continuous
Duty Current Correction Factors for Ambient Temperatures Above
30°C (86°F).
(Per Article 310-16 of the 1996 National Electrical Code)
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Ambient Temperature |
Correction Factor |
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°C |
°F |
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30 |
86 |
1.00 (Full load current rating) |
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50 |
122 |
0.82 |
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65 |
149 |
0.58 |
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Order
Online, by Phone, or by E-Mail |
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Add items to your online shopping cart ~
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wish to purchase.
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STANDARD
DUTY 14 GAUGE C-TRACK SYSTEM COMPONENTS
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GALVANIZED
AND STAINLESS STEEL
PRECISION BEARINGS AND CURVED SECTIONS AVAILABLE
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FLAT
CABLE SYSTEM COMPONENTS
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PRODUCT PICTURE
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CATALOG
NUMBER
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PRODUCT
DESCRIPTION
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PRICE
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14 Gauge C-Track
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FC-CH1A-10 - Galvanized 10 foot section
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FC-CH1A-10-SS - Stainless 10 foot section
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FC-CH1A-20 - Galvanized 20 foot section
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FC-CH1A-20-SS - Stainless 20 foot section
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Curved Sections Available - Consult Factory
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FC-CH1A-CUT - Galvanized Cross Arm Support Bracket
or Cut Length.
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Specify length in ½ foot increments.
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FC-CH1A-SS CUT - Stainless Cross Arm Support
Bracket or Cut Length.
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Specify length in ½ foot increments.
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Track Joint Assembly
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One
required for each track section per run, less one
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FC-CH1D - Joint Clamp for
secure attachment and proper alignment of track sections.
Includes all hardware.
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FC-CH1D-SS - Stainless Joint
Clamp for secure attachment and proper
alignment of track sections. Includes all stainless
steel hardware.
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FC-CH1DW - Welding sleeve
for joining track sections.
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FC-CH1DW-SS - Stainless Welding
sleeve for joining track sections.
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Track Hanger Clamp Assembly
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One
required for each cross arm support bracket for each
track run.
5 foot spacing.
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FC-CH1F- Galvanized - For
mounting track to cross arm support bracket.
Includes all required hardware.
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FC-CH1F-SS - Stainless - For
mounting track to cross arm support
bracket. Includes all required stainless hardware.
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FC-CH1FK - Galvanized Low
profile track hanger assembly.
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Single Bolt Track Hanger & Anchor Assembly
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One
required for each cross arm support bracket for each
track run.
5 foot spacing.
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FC-CH1F-1 - Single mounting
bolt track hanger assembly.
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FC-CH1F-1-A - Single mounting
bolt track anchor assembly with anchor.
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FC-CH1F-1-R
- Single mounting bolt track
hanger w/Rect. Nut.
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FC-CH1F-1-A-R
- Single mounting bolt track
anchor w/Rect. Nut.
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The
FC-CH1F-1 track hanger assembly is designed to be mounted
on angle iron
brackets with one mounting hole. The use of one FCCH1F-1-A
track anchor per
track run, which also mounts in one mounting hole, will
prevent the track from
sliding out of position. The rectangle nut hangers and
anchors are used with
cross arm brackets.
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End Stop
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One
required for each track run.
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FC-CH1G - Bumper with galvanized
mounting hardware.
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FC-CH1G-SS - Bumper with stainless
mounting hardware.
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Mounting
Clamp for Cross Arm Support
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Two
required for each cross arm support bracket.
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FC-TMC-U
- Galvanized universal mounting
clamp with hardware.
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FC-TMC-U-SS
- Stainless universal mounting
clamp with stainless hardware.
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Rubber End Cap
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FC-CH1GC
- Rubber end cap
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Tow
Trolley and Saddle Assembly
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One
required for each piece of moving equipment to be electrified.
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NOTE:
Load Rating is 45 lb. max.
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Precision
Bearings Available - Consult Factory
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FC-TRT1
- Steel trolley and standard
saddle with cut-out box for tow bar
(FC-TB1).
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FC-TRT1-SS
- Same as FC-TRT1 except with
stainless steel trolley,
cut-out box and wheels.
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FC-TRT1-BR
- Same as FC-TRT1 except with
stainless steel trolley and
cut-out box with brass wheels.
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Tow Bar
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One
required for each tow trolley.
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FC-TB1 - For
mounting on moving equipment - 18" long - Galvanized.
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FC-TB1-SS - For mounting on
moving equipment - 18" long - Stainless.
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Control Box Trolley (optional brake available)
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NOTE: Control Box Not Included
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Precision Bearings Available - Consult Factory.
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FC-TRC1 - Two trolleys and
one standard saddle mounted on bracket,
plus fittings to attach control box.
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FC-TRC1-SS - Same as
FC-TRC1 except with stainless steel trolleys and
stainless steel wheels.
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FC-TRC1-BR - Same as FC-TRC1
except with brass wheels.
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Junction Boxes and Terminal Strips
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Junction
box for Control Box Trolley (FC-TRC1) Accepts up to
2 terminal strips. All box dimensions are 8" x
10" x 4" with panel.
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FC-BX1 - Steel junction box
- Rated NEMA 12
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FC-BX1-SS - Stainless Steel
junction box - Rated NEMA 4X
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FC-BX1-4X - Fiberglass junction
box - Rated NEMA 4X
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FC-BXT - Standard 12-pole
terminal strip.
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FC-BXT-12-50 - Heavy-duty
50 Amp DIN type 12-terminal.
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Standard Duty Intermediate Trolley - Saddle Assemblies
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NOTE: Load Rating is 45 lb. max.
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Precision Bearings and 2-Tiered Trolleys Available -
Consult Factory.
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FC-TR1 - 5-inch trolley with
4 steel shielded ball bearing wheels, cable
clamp pad standard saddle and hardware.
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FC-TR1-SS - Same as FC-TR1
except with stainless steel trolley, wheels,
and hardware.
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FC-TR1-BR - Same as FC-TR1
except with stainless steel trolley and
hardware, with brass wheels.
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Short Intermediate Trolley Assembly |
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NOTE: Load Rating is 45 lb. max.
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Precision Bearings and 2-Tiered Trolleys Available -
Consult Factory.
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FC-TR2 - 3-inch trolley with 4 steel shielded
ball bearing wheels, cable
clamp pad, small saddle and hardware.
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FC-TR2-SS - Same as FC-TR2 except with stainless
steel trolley,
wheels, and hardware.
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End Clamp and Saddle Assembly |
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One required for each track run at storage end of
track.
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FC-CS1 - Standard saddle with clamp and hardware.
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FC-CS1-SS - Same as FC-CS1 except stainless steel
clamp and hardware.
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Options and Accessories |
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FC-TR8 - 5-inch intermediate trolley/saddle assembly
with steel saddle.
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Order
Online, by Phone, or by E-Mail |
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~
Add items to your online shopping cart ~
Click a Price of the item you
wish to purchase.
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HEAVY
DUTY 12 GAUGE C-TRACK SYSTEM COMPONENTS
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GALVANIZED
AND STAINLESS STEEL
PRECISION
BEARINGS AVAILABLE
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FLAT
CABLE SYSTEM COMPONENTS
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PRODUCT PICTURE
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CATALOG
NUMBER
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PRODUCT
DESCRIPTION
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PRICE
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12 Gauge C-Track |
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FC-CH2A-10 - Galvanized 10 foot section
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FC-CH2A-10-SS - Stainless 10 foot section
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FC-CH2A-20 - Galvanized 20 foot section
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FC-CH2A-20-SS - Stainless 20 foot section
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Curved Sections Available -Consult Factory
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FC-CH2A-CUT - Galvanized Cross Arm Support Bracket
or Cut Length.
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Specify
length in ½ foot increments.
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FC-CH2A-SS CUT - Stainless Cross Arm Support
Bracket or Cut Length.
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Specify
length in ½ foot increments.
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Track Joint Assembly |
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One
required for each track section per run, less one. FC-AR
required.
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FC-CH2D - Joint Clamp for secure attachment and
proper alignment of
track sections. Includes all hardware
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FC-CH2D-SS - Stainless Joint Clamp for secure
attachment and proper
alignment of track sections. Includes all stainless
steel hardware.
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Track Hanger Clamp Assembly |
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One required for each cross arm support bracket for
each track run.
10 foot spacing under 75 lb. trolley load. For heavier
loads, see chart
in C-Track Technical Bulletin. Use wrench FC-AR.
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FC-CH2F - Galvanized - For mounting track to
cross arm support bracket. Includes all required hardware.
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S FC-CH2F-SS - Stainless - For mounting track
to cross arm support bracket. Includes all required
stainless hardware.
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End Stop |
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One required for each track run.
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FC-CH2G - Bumper with galvanized mounting hardware.
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FC-CH2G-SS - Bumper with stainless mounting hardware.
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Mounting Clamp for Cross Arm Bracket |
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FC-TMC-U - Universal mounting clamp with hardware.
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FC-TMC-U-SS - Stainless universal mounting clamp
with stainless
hardware.
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Rubber End Cap |
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FC-CH2GC - Flexible PVC |
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End Clamp and Saddle Assembly |
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One
required for each track run at storage end of track.
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FC-CS22 - Standard saddle with clamp and hardware.
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FC-CS22-SS - Same as FC-CS22 except stainless
steel clamp and hardware.
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FC-CS21 - Same as FC-CS22 except with large saddle.
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FC-CS21-SS - Same as FC-CS22 except stainless
steel clamp and hardware.
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FC-CS24 - Same as the FC-CS21 except 5-1/2"
x 4-1/8" and large saddle.
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FC-CS24-SS - Same as FC-CS24 except stainless
steel clamp and hardware.
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Tow
Trolley and Saddle Assembly
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One
required for each piece of moving equipment to be electrified.
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NOTE:
Load Rating: 75 lb. max
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FC-TRT22
- 5" trolley with four steel shielded ball
bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
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FC-TRT22-SS
- 5" trolley with four steel shielded ball
bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
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FC-TRT21-
7"L x 6-3/4"W, trolley and large saddle.
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FC-TRT21-SS
- 7"L x 6-3/4"W, trolley and large saddle.
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FC-TRT24-
Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
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FC-TRT24-SS
- Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
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Tow Bar |
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One required for each tow trolley.
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FC-TB1 - For mounting on moving equipment - 18"
long - Galvanized.
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FC-TB1-SS - For mounting moving equipment - 18"
long - Stainless.
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Control Box Trolley (optional brake available) |
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NOTE: Control Box Not Inlcuded
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Precision Bearings Available - Consult Factory.
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FC-TRC22 - Two trolleys and one standard saddle
mounted on
bracket, plus fittings to attach control box.
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FC-TRC22-SS - Same as FC-TRC22 except
with anodized trolley
body and stainless hardware.
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Junction Boxes and Terminal Strips |
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Junction box for Control Box Trolley (FC-TRC22) Accepts
up to
2 terminal strips. All box dimensions are 8" x
10" x 4" with panel.
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FC-BX1 - Steel junction box - Rated NEMA 12
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FC-BX1-SS - Stainless Steel junction box - Rated
NEMA 4X
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FC-BX1-4X - Fiberglass junction box - Rated NEMA
4X
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FC-BX2 -Steel junction box, 10" x 12"
x 5", for control trolley. Rated
NEMA 13. Specify 3 or 4 FC-BXT or FC-BXT-HD terminal
strips.
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FC-BXT - Standard 12-pole terminal strip.
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FC-BXT-12-50 - Heavy-duty 50 Amp DIN type 12-terminal.
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Intermediate Trolley - Saddle Assemblies |
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NOTE: Load Rating is 75 lb. Max.
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Precision Bearings and 2-Tiered Trolleys Available -
Consult Factory
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FC-TR22 - 5-inch aluminum trolley body with 4
steel shielded ball bearing
wheels, cable clamp pad, standard saddle and hardware.
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FC-TR22-SS - Same as FC-TR22 with anodized body
and stainless hardware.
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FC-TR23 - Same as FC-TR22 except 3" long
and small cable saddle.
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FC-TR23-SS - Same as FC-TR23 with anodized body
and stainless hardware.
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FC-TR21 - 7" x 6-3/4" trolley with
large saddle.
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FC-TR21-SS - Same as FC-TR21 except with anodized
trolley and stainless
hardware.
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FC-TR24 - Same as FC-TRT21 except 5-1/2"
x 4-1/8" with large saddle.
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FC-TR24-SS - Same as FC-TR24 except with anodized
trolley body and
stainless hardware.
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Round Cable and Air Hose System |
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R-TR21-4 -Trolleys, saddles, and all associated
parts for round cable
and air hose systems are available. Refer to the Installation
and Technical
Data Bulletin and Festoon Price List for details.
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$134.00 |
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NOTE:
These steel round cable and hose saddles are also available
on
R-TR10 and R-TR12 series trolleys.
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| $200.00
minimum order |
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Industrial Festooning
Systems, Festoon Cable Systems, Pendant Control, Duct-O-Wire,
Flat Cable, Flat Cables, and C-Track from
your complete source for material handling equipment.
|
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Standard Duty Flat Cable
