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ERGO CONTROL®

Programmable Work Positioner for Heavy Loads

Description
A unique 3-axis programmable work posi-
tioner that provides full position flexibility to
manage any job, including heavy, large and
awkwardly shaped objects.
Application
Ergo Control is ideal for secure positioning
of any object for any project, no matter
what size or shape. This programmable work
positioner offers unlimited applications in any
industry and is advantageous in any shop
floor or work area.
Ergonomic Benefit
• Eliminate employee strain, fatigue and
   injury.
• Create a safer and more productive work
   environment.
• Allow easy access and worker comfort for
   any job.
Standard Features
• Offers full flexibility to move work to any work positions.
• Adaptable to any work fixtures.
• Always ensures the correct work sequence.
• Easy to program via handheld pendant and to operate via
   foot pedal. Each time the foot pedal is pressed the work
   piece is moved to the next programmed position.
• Large program capacity for storage of operations to suit
   each individual operator and application.
• The "L" shaped rotational arm allows easy access to any
   work surface, including upside down, in a comfortable
   work position.
• Unlimited rotation on Y + Z axes .
• Easy to program with quick and easy downloading of any
   stored program (100 programs). Move to desired
   position and press the programming button. The position
   is stored in memory. Repeat the procedure to the last
   position in the work sequence.
• Short set up time.
• Available in 6 standard load classes: 330, 660, 1650,
   3300, 6600 and 13,300 lbs.
Options
• Pneumatic supply is provided through arm to the top of the turntable. Used for clamping of fixture, etc.
• Hand Control (including security module) allows motion to be changed from hand instead of foot pedal.
• Dual Arm expands attachment alternatives.
• External speed and directional rotation of turn table (Z-Axis) in programmed position. Useful for welding, etc.
• Micro Switches allow motion to be changed directly from the weld gun instead of using foot pedal.
• Programmable Laser Scanner is placed in front of machine to stop machine if the operator is within programmed
   safety field.
• ErgoCam allows downloading of machine programs into any Windows based computer for back-up storage.

Application Examples

Technical Information

Features
Model 150E
Model 300E
Model 750E
Model 1500E
Model 3000E
Model 6000E
Max. load 3-axis
330 lbs.
660 lbs.
1650 lbs.
3300 lbs.
6600 lbs.
13,300 lbs.
Max. load 2-axis
660 lbs
1100 lbs.
2200 lbs.
4400 lbs.
8800 lbs.
17,600 lbs.
A. Arm length
19.7″
25.6″
39.4″
55.1″
55.1″
86.7″
B. Base width
23.5″
28″
33.7″
37.8″
65.4″
59.6″
C. Base depth
20″
37.4″
43.3″
51.1″
54.4″
67.0″
D. Width
18.5″
21.9″
28″
31.7″
35.7″
51.0″
E. Depth
23.5″
26.2″
32.5″
36.8″
43.9″
42.6″
F. Total depth
54″
76.8″
101.6″
130.7″
134.6″
185.8″
H. Max height
73″
74″
94.9″
94.9″
102.7″
125.7″
R. Rear cabinet
13.8″
22″
27.6″
31.3″
31.3″
48.9″
X - Vertical travel
17-48.5″
21.3-52.5″
28.3-69.5″
26.6-66.7″
32.2-73″
37-83″
Y - Rotation
unlimited
unlimited
unlimited
unlimited
unlimited
unlimited
Z - Rotation
unlimited
unlimited
unlimited
unlimited
unlimited
unlimited
Lifting speed X
3.1″/sec.
4.9″/sec.
2.3″/sec.
4.6″/sec.
2.3″/sec.
1.6″/sec.
Rotation speed Y
8 rpm
6.5 rpm
3.5 rpm
2.7 rpm
2.7 rpm
1.6 rpm
Rotation speed Z
8 rpm
6.5 rpm
4.8 rpm
2.7 rpm
2.7 rpm
2.7 rpm
Motor effect total kW/A
10-Jan
2.25/16
4.5/25
7.4/25
8.2/25
10.7/25
Grounding connector
400A
400A
400A
400A
400A
400A
Teach-in programming
yes
yes
yes
yes
yes
yes
Unit Weight
1100 lbs.
2350 lbs.
3100 lbs
4000 lbs.
6600 lbs
14,100 lbs.

Workpiece vs. Arm Length

Model Dimensions
Model 150E3
Model 300E3
Model 750E3
Model 1500E3
Model 3000E3
Model 6000E3
D
39.4″
51.2″
78.7″
110.2″
110.2″
173.4″
E
47.2″
50.8″
66.5″
49.6″
49.6″
46.5″
H
56.3″
57.7″
78.7″
78.7″
78.7″
94.5″

Fixture Mounting Plate

Model Dimensions
Model 150E3
Model 300E3
Model 750E3
Model 1500E3
Model 3000E3
Model 6000E3
S
12.8″
13.8″
19.7″
20.5″
20.5″
31.5″
C-C
11.6″
12.6″
17.3″
17.3″
17.3″
28.4″
O
0.7″
0.7″
1.0″
1.0″
1.0″
1.2″
R
1/4″
1/2″
1/2″
1/2″
1/2″
1/2″

Extended Arm Length (A)

Model Alt.
Model
150E3
Model
300E3
Model
750E3
Model
1500E3
Model
3000E3
1
27.5″
33.5″
47.2″
70.9″
70.9″
2
35.4″
39.4″
55.1″
78.7″
78.7″
PRICES
3-AXIS work positioner with programmable control system.
Model No.
Description
Prices
150E-3
Work positioner with maximum load capacity of 330 lbs.
$32,250
300E-3
Work positioner with maximum load capacity of 660 lbs.
$63,500
750E-3
Work positioner with maximum load capacity of 1,650 lbs.
$85,750
1500E-3
Work positioner with maximum load capacity of 3,300 lbs.
$96,250
3000E-3
Work positioner with maximum load capacity of 6,600 lbs.
$139,750
6000E-3
Work positioner with maximum load capacity of 13,200 lbs.
$174,250
2-AXIS work positioner with programmable control system.
Model No.
Description
Prices
150E-2
Work positioner with maximum load capacity of 660 lbs.
$29,250
300E-2
Work positioner with maximum load capacity of 1,100 lbs.
$55,250
750E-2
Work positioner with maximum load capacity of 2,200 lbs.
$76,750
1500E-2
Work positioner with maximum load capacity of 4,400 lbs.
$84,500
3000E-2
Work positioner with maximum load capacity of 8,800 lbs.
$125,250
OPTIONAL EXTENDED ARM LENGTH PRICES
EXTENDED
ARM
LENGTH
For Model No.
(A)
Prices
150E-3
27.5
$1,250
35.4
$1,750
300E-3
33.5
$2,500
39.4
$3,500
750E-3
47.2
$3,750
55.1
$4,500
1500E-3
70.9
$5,500
78.7
$6,500
3000E-3
70.9
$6,950
78.7
$7,750
OPTIONS PRICES
Description
Prices
Pneumatic supply applied to Y or Z-axis fixture table
$2,250
Hydraulic supply applied to Y or Z-axis fixture table
$12,500
Hand Micro Switches, instead of standard foot pedal control
$2,250
Hand Control unit, instead of standard foot pedal control
$7,500
External speed regulation of Z-axis by variable foot control
$1,500
Program storage on PC (Windows based)
$2,500
Dual Arm with pneumatic open/close control
Upon Request
Protective Laser Scanner (programmable)
$11,500
Beacon and Siren indication when Ergo Control is in operation
$2,750
Programmable Work Positioner for Heavy Loads, Ergo Control, Versatile Motorized Compact Work Positioner, Bi-directional
Turntable Rotation, Telescopic Pillar System, Ergo-I, Lift Table, Turntable Rotation, Tilt and Work Height Adjustment Table,
Positioning and Rotation Table, and Overload Protection from your source for material handling equipment.

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